Custom cable assemblies, quoted in 24 hours.
Discrete, two-ended assemblies built to your drawing: cut, stripped, terminated and continuity-tested. Send a drawing, a cut list or a photo of the lead you are replacing — with Vernex as your single counterparty.
All uploads are secure & protected by NDA.
24 h
Quote turnaround on a complete spec
10 days
Production lead times from 10 days
50+
Carefully vetted manufacturing sites across the globe
IPC-620
Certificates available on request
Three steps from drawing to delivery.
You upload a spec and approve a price. We'll take care of the rest.
Upload your spec & get a quote
A drawing, BOM, wire schedule, EPLAN export — a photo of the harness you're replacing, or just a description of the build. A fixed price comes back within 24 hours.
Review & confirm your quote
We make it production-ready before anything is built: connectors, wire gauges, strip lengths and tolerances normalised into a manufacturable spec, with anything missing flagged to you.
Built & delivered
Production from 10 days, 100% continuity-tested, with test records and IPC-620 certificates on request. We ship worldwide, including Europe, the UK, the USA, Australia and Southeast Asia.
Quote a custom cable assembly in 24 hours.
A drawing, a cut list, a wire schedule or a photo of the assembly you are replacing. Whatever you have is enough to start — if something is missing, we'll ask.
- Uploads are encrypted and NDA-protected
- If anything's missing, we'll ask — not guess
- Once you approve, we'll place your order with a vetted manufacturer from our network
What our customers say
Everything went as expected, much appreciated. We will keep using your wire harness services in the future.
Capacity where your order needs it.
Every order goes to the partner best placed to build it — chosen for the processes your drawing needs, the certification it has to carry, and the lead time you are working to. Every manufacturing partner was carefully vetted before taking on work.
Region is a filter on an order, not a fixed answer. If your project has to be built in a particular country or economic area, say so on the enquiry and we will confirm at quote time whether we can place it there.
Where our cable assemblies go to work.
Every sector below has its own qualification requirements. We match your project to a manufacturer that already builds to them.
Vehicles & off-highway
Cab, chassis and engine harnesses, sealed and vibration-rated for trucks and off-highway machines.
OEM & electronics
Board-to-board looms, IDC ribbon, FFC and internal interconnects for electronic products.
Medical & life science
Biocompatible materials, full traceability and controlled-change production.
Robotics & automation
High-flex drag-chain and torsion cable, servo, encoder and teach-pendant assemblies.
Industrial machinery
Control-cabinet looms, sensor and actuator harnesses, IP67 connector systems.
RF & telecom
RF and power assemblies, backplane test cables, PSU and control harnesses.
Energy & power
Busbar links, battery-module and fuel-cell interconnects, inverter and BMS looms.
HVAC & building systems
Sensor and thermistor leads, mains inlets and control harnesses for HVAC equipment.
Railroad
EN 45545 fire-rated, halogen-free materials and vibration-resistant terminations.
Every process, component and test we can quote for a discrete assembly.
Capabilities across our partner network for two-ended work. Your project is matched to a manufacturer already qualified for the processes and standards it needs.
Assembly
- Discrete two-ended construction — runs, jumpers, pigtails and flying leads
- Cut, strip and crimp-force monitored termination, 32–4 AWG
- Solder, tinned and pre-bonded lead ends
- Bootlace ferrules, ring, fork and blade terminals, crimped to the standard your drawing names
- Single-wire seals, grommets and IP67 sealed connector entries
- Heat-shrink, strain relief and braided sleeving over the run
Components
- TE / AMP, Molex, JST, Harting, Phoenix Contact, Deutsch, Amphenol
- UL 1007 / 1015, silicone, PTFE, PUR and halogen-free jacketing
- M8 / M12 industrial circulars, IP67 sealed entries and cordsets
- Multi-core, shielded and screened cable with drain-wire terminations
- Obsolescence checks and drop-in alternates at quote time
Test & documentation
- 100% continuity testing against your net list
- Hipot and insulation-resistance testing where specified
- Pull-force sampling per IPC/WHMA-A-620 class
- Lot traceability on wire, contacts and connectors
- First-article inspection reports and certificates on request
IPC/WHMA-A-620 is the industry standard for cable and wire harness assemblies. Certificates for your assigned manufacturer are available on request.
Three families that quote as cable assemblies.
Different words on the enquiry, the same two-ended build underneath.
Power cords and line cords
Moulded or rewireable plugs to the destination market's standard, an IEC coupler at the equipment end, and the jacket rating your enclosure asks for. Tell us the country and the current and the cord set is quoted with the rest.
Test lead assemblies
Banana, crocodile, probe and shrouded 4 mm ends on silicone or PVC leads, in the colours and lengths your instrument set calls for. Low volumes are normal here and are quoted as readily as a series.
Solar and PV cable
Double-insulated, UV- and ozone-rated PV wire with the connector family your string boxes already use, cut to the run lengths on your layout and labelled per string.
Questions engineers & buyers ask.
Shape. A cable assembly is discrete: two ends and the run between them. A harness is multi-branch — several legs and connector ends held in a fixed geometry, built over a layout board. If your drawing has breakouts, it is a harness; if it has two ends, you are on the right page.
Yes. Pigtails, flying leads and single-ended assemblies are quoted the same way. Say what the open end needs — stripped, tinned, ferruled or left cut — and it is priced with the rest.
Fitted. Bootlace ferrules are crimped with a controlled die to whichever standard your drawing names — DIN 46228 where that is the one. Single-wire seals go on before the contact does, not pushed on afterwards. Loose parts are not a deliverable we quote.
Tell us the tolerance on the drawing and we confirm it at quote time. Where a drawing gives none, the assembly is cut to the manufacturer's standard for that length, and the figure is stated back to you in the quote.
One piece. Prototypes, pilot batches and series go through the same intake, and there is no minimum on a quote either.
Continuity against your net list is the one to assume. Hipot and insulation-resistance testing, pull-force sampling to an IPC/WHMA-A-620 class, and first-article documentation are added where your order specifies them — name what you need on the enquiry and it is priced into the quote.
Yes. A fixed price comes back within 24 hours of a complete spec; production starts from 10 days, and prototypes are usually faster. Small runs go through the same intake as series, with no minimum, and connector and wire availability is checked at quote time — so you know the lead time before you approve the price.
Ready to quote your cable assemblies?
- Quote
- 24 h
- Production
- 10 days
- Minimum
- None